Back Ground Information On Copper

Copper has proved it self to be a low cost, low maintenance and reliable roofing and cladding material. Some of its many advantages are:-

1. Environmentally friendly.
2. Non toxic so safe to use.
3. Does not suffer from underside corrosion.
4. Long life span.

Copper is a natural material that has been used for roofing applications for centuries, with the added attraction of being able to offer an almost indefinite design life.

  The traditional hand methods of forming copper are still used when forming traditional works, concave and convex curves and complex intersections by craftsman along with a range of power tools to compliment modern roof designs which help make installation quicker, cost effective and reliable.

Roof Systems

There are many ways to join copper panels together but the two most popular methods are 'Traditional' and 'Long strip'.

Below you can see two examples of roof systems.

 
 
An Example of Traditional
An Example of Long Strip
 

Traditional

This method relies entirely on the skills of the installer to be able to form the soft copper using hand tools. Traditionally the panels were fabricated out of sheets that were no longer than 1.8m. Traditional systems can utilise 'Battern Roll' and 'Standing Seam' methods of fabrication. Installation of the 'Battern Roll' jointing method allows copper roofs to be installed below 5 º. With 'Standing Seams' the pitch of the roof needs to be over 7º.

Long Strip

The 'Long Strip' system came into the UK during the 1950's, with this system a lot of the hand work has been removed and so offers reductions in labour costs. By using a harder temper copper the roof sheets can then be formed by machine up to 10m in length without any of the transverse joints found on traditional systems. Long Strip panels can only be installed on roofs with pitches over 7º.

Ventilation

Copper is not affected by underside corrosion which can cause metal roofs to prematurely fail, which also means that copper roofs do not require elaborate ventilation systems.
When installing copper on a warm roof construction adequate vapour barriers need to be installed along with enough insulation to reach the required U values.
For ventilated or cold roofs the ventilation is provided by air gaps to the eaves and ridges.

 

 

Above are pictures showing examples of ventilation